How To Prevent Shipping Errors (And Reduce Headaches) (2024)

Better processes mean better business. In this article, we look at how to prevent shipping errors by examining the root causes that allow them to happen and provide practical solutions.

Shipping processes can make or break a business, no matter the size. Keeping your shipping systems on track as you grow will reward you with a loyal customer base and the best kind of business – repeat business. Conversely, too many errors in your shipping will destroy the customer experience and leave lasting negative effects.

In this post, we cover the key points of successful shipping processes, highlight where shipping errors tend to occur and examine areas you might improve.

Common Shipping Errors to Be Aware Of

Every business strives for trouble-free shipping processes, but common errors do occur. Knowing exactly what the specific problems are and keeping them in mind will help curb their potential damage before they become a significant issue:

  • Items Don’t Arrive on Time –Delivering on time according to customer expectations is a must in and business. If you don’t, customers and clients will be happy to seek alternatives and do business elsewhere. Best practices are to state order processing and shipping times when you take an order. It’s also a good idea to provide your customers with source of information should they experience a problem that is beyond your control.
  • Wrong Items Sent – Though less of an issue these days due to improved shipment tracking, it does happen in every business and is almost always the result of human error. For instance, two items may be very similar leading to the wrong item being picked. The item could also be in the wrong warehouse location. Either way, it’s an error that will cost you as you need to retrieve the incorrect item and send out a replacement.
  • Wrong Quantity Sent –This tends to happen more frequently with businesses that sell bundles or packs of products. Multi-pack items often cause issues like this, especially if they need to be broken down before being sent out. large bundles of multiple single products can also cause problems. Though send the wrong quantity may not have as severe an affect as sending the wrong item entirely, you’ll still have to deal with the indirect cost of having to manage and adjust your stock levels for accuracy.
  • Stock Levels are Incorrect – As mentioned, inaccurate stock levels will produce their own headaches. Mismanaged inventory levels can cause problems with missed or late deliveries. Product returns are one of the leading causes of stocking problems and can lead you selling items you don’t have. If you have multiple warehouse locations, keeping your stock levels accurate and up to date will help to keep related problems to a minimum.
  • Items Sent to the Wrong Address – It’s common for online stores to ask there are separate delivery and billing addresses before an order is processed. For most individuals, these are the same. Shipping errors can also occur if the item is a gift going to a completely different address. For large shipments, a Bill of Lading (BOL) is supposed to have all addressing information clearly represented to ensure accurate delivery. Again however, errors do occur therefor it’s a very good idea to whenever possible, double check shipping information is in fact correct beforehand.

How to Prevent Shipping Errors

It’s a fact, shipping errors will occur in every business. The key to preventing shipping errors, and keep your customers happy in the process, is to have a strategy in place that both reduces and mitigates the problems from starting in the first place. Here are 10 tips for taking control over shipping errors.

1. Partner with Reliable Shipping Services

Even with the perfect in-house shipping system, some shipping errors can be out of your control. Don’t settle for a delivery service or 3pl provider that will simply “get the job done”. Shop around to ensure you’re getting the best price and service for both you and your customers.

2. Implement an Automated Warehouse System

Several technologies will allow you to automate your warehouse. These include RFID tagging, robotics, cloud computing and on-demand warehousing. Each of these, or useful combination will improve the accuracy of your inventory flow, increase overall efficiency and in some cases, even help to reduce your carbon footprint.

How To Prevent Shipping Errors (And Reduce Headaches) (1)

Warehouse Management System

3. Leverage an End-to-End Shipment Tracking Service

Occasionally, deliveries will wind up in never-never land – never to be seen again. Although you might be able to claim on insurance for these missing items, this doesn’t help the customer and adds to your inventory shrinkage. If at all possible possible, employ an end-to-end tracking service to improve product delivery accountability. By sharing the tracking details with your customer, they can see where their order is at all times and make sure they’re available to receive it.

4. Conduct Regular Product and Inventory Location Checks

With picking and stock management, inventory that’s spread across multiple warehouse locations can be the source of significant issues. By choosing warehouses that are strategically located and conducting quarterly reviews, the more accurate stock levels that result can help reduce errors and speed up pick times.

5. Double-Check Order Information

When it comes to shipping errors, inaccurate order information is the seed of all bad things. If you take orders over the phone, the best practice is to repeat back the order details to the customer to verify their accuracy. With online orders, it’s best to use an address validation service to check that the address does indeed exist and has been completed correctly. This will save you sending shipments to a non-existent or incorrect address.

6. Offer Focused Shipping Options

Offering too many shipping methods also increases the likelihood of errors through sheer numbers. In a similar way, they’ll severely complicate matters when you have to account for express and international shipping. As a general rule, avoid using more than three or four shipping methods.

7. Be Smart About Your Packaging

Compared to having to make good on a delivery due to poor packaging, the relatively small cost of a sturdier box or bubble wrap filler is well worth the extra few cents invested. Without robust packaging, not only do you run the risk of having to re-ship the item, you can’t sell a broken product at it’s full margin. If you want to reduce returns, choose to use the most appropriate packing that helps it arrive undamaged.

8. Create a Double-Check Picking System

For full accuracy, you should realize a double-check system at some point in your pick, pack and ship process. You can employ the same person to do it in picking, or engage someone further down the line in packing. Either way, the extra effort will prevent the majority of picking errors.

9. Use a Barcode Scanner

A surefire way to boost your picking accuracy, barcode scanners tell your pick team if they’re picking the right product and in the right quantities. Many scanners also have the capability to update your inventory in real time after a product has been picked thus helping with inventory management accuracy too.

10. Apply a Thorough Returns Process

Returns are a natural part of any product-based businesses. Without a reasonable process of handling them quickly and efficiently, you’re setting yourself up for major headaches. A good returns process will account for stock levels, human resources and have a buffer to account for things like associated packaging. The aim is to get products back into stock, or at least accounted for, and the right product shipped as soon as possible.

Think of Errors as Opportunities

Building and maintaining an accurate shipping process is vital for any business. Time should be spent planning and monitoring each stage for improvements that can be made. Errors may and probably will still occur, but learning from them as to why and when they happen goes a long way towards improving your systems.

Tags:

AutomationBetter ProcessesDeliveryInventory ManagementPackagingProcessesQuality ControlRFIDShipping ErrorsStock LevelsWarehousingWMS

How To Prevent Shipping Errors (And Reduce Headaches) (2024)

FAQs

How To Prevent Shipping Errors (And Reduce Headaches)? ›

For full accuracy, you should realize a double-check system at some point in your pick, pack and ship process. You can employ the same person to do it in picking, or engage someone further down the line in packing. Either way, the extra effort will prevent the majority of picking errors.

How do you avoid shipping mistakes? ›

To prevent delivery issues arising from incorrect or incomplete information, always double-check shipping addresses for accuracy. A small mistake in the address can lead to significant delays or even lost packages. Implement a thorough address verification process to catch and rectify errors before shipping.

How do you reduce inaccurate order deliveries? ›

Advanced Techniques to Boost Order Accuracy
  1. Use an In-House Fleet.
  2. Automate Delivery Planning.
  3. Centralize Delivery Management.
  4. Raise the Speed of Fulfillment.
  5. Reduce Delivery Exceptions.
  6. Provide Proof of Delivery.

How impact were shipping errors on customer questions? ›

Shipping errors can have a significant impact on customer inquiries and their overall satisfaction with a retailer's service. A recent study found that 69% of respondents are much less likely to shop with a retailer in the future if an item is not delivered within two days of the promised date.

How much does a shipping error cost? ›

From our studies, the cost of a fulfillment or shipping error to your business is between $38.50 and $58.50, without customer service costs.

How can you avoid damage during shipping? ›

6 Steps that prevent shipping damages
  • Minimize package damage with sturdy packaging. ...
  • Avoid the most common types of packaging damage. ...
  • Indicate the need for special care. ...
  • Work with professional courier companies. ...
  • Implement an effective tracking system. ...
  • Analyze customer feedback. ...
  • Document the damage. ...
  • Contact the courier.
Aug 15, 2023

How do you ensure shipping accuracy? ›

How Can I Improve My Shipping Accuracy?
  1. Audit all incoming inventory. ...
  2. Use a reliable verification process for picking. ...
  3. Optimize loading by truck specifications and territory. ...
  4. Optimize your routes for on-time shipments. ...
  5. Plan delivery and pickup windows around your customer. ...
  6. Set up order tracking.

How to improve order accuracy? ›

How to Improve Order Accuracy
  1. Set an order accuracy goal. The first step in improving order accuracy is to set an order accuracy rate metric and measure it. ...
  2. Improve your inventory management. (Source) ...
  3. Review your picking and packing process. ...
  4. Incentivize employees for accurate orders. ...
  5. Track orders. ...
  6. Try self-delivery.

What should you do when taking order to avoid mistake? ›

Implement order-taking accuracy techniques

Repeat back every order - this is non-negotiable. Whether they do it in person or over the phone, after listening to the customer, they need to have a recap of their order clearly. This needs to become a habit so that no one forgets, and thus, avoids mistakes.

What is one way to prevent errors in picking and shipping the wrong items? ›

Using barcode scanners in your e-commerce warehouse should make it impossible to pick the wrong item or the wrong quantity. With every incorrect pick, the scanner will create an error message, alerting the picker to their mistake.

What is the industry standard for shipping errors? ›

RATE OF SHIPPING ERRORS

The fulfillment industry reports about a 2% rate of error depending on the study cited. Unfortunately applying this percentage to your own shipping can be a bit deceiving because it's probably not representative of the majority of small to mid-sized shipping operations.

What are the consequences of shipping and receiving errors? ›

Problems in the shipping process can be costly and can cause negative customer satisfaction. Not only that, but shipping costs are not easily recovered, so any errors tend to cost a lot.

What is causing the shipping issues? ›

What is causing the shipping issues? Shipping issues can arise from a variety of factors, both within and outside of a business's control. Extreme weather events, global conflicts, labor shortages, and container shortages can all contribute to shipping disruptions, causing delays and increased costs.

How do I get rid of shipping errors? ›

How to Prevent Shipping Errors
  1. Partner with Reliable Shipping Services. ...
  2. Implement an Automated Warehouse System. ...
  3. Leverage an End-to-End Shipment Tracking Service. ...
  4. Conduct Regular Product and Inventory Location Checks. ...
  5. Double-Check Order Information. ...
  6. Offer Focused Shipping Options. ...
  7. Be Smart About Your Packaging.

How do I avoid shipping charge corrections? ›

Avoid Dimensional Weight shipping charge corrections by indicating correct package dimensions in the Shipping window. Use the Package Type Editor to save frequently used package dimensions for future shipments.

What are shipping errors? ›

Even one error can cost you time, money, and customers. A shipping mistake is any error that can occur during the shipping process, from inaccurate information on a bill of lading to failing to adhere to country-specific regulations.

What is the most reliable shipping method? ›

UPS, USPS, and FedEx are all long-standing, trusted, and reliable shipping carriers. UPS offers guaranteed express shipping if you need overnight delivery, and if you need to keep your customers in the loop with real-time tracking updates, UPS and FedEx are the best options.

Why do packages go the wrong way? ›

– There are several reasons why a USPS package may appear to be going the wrong way. It could be due to a sorting error, a mislabeled package, or a delay in transit. It's also possible that the package is being rerouted to a different distribution center for processing.

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