The Basics of Textile Sizing – Explained! - Zydex Group - Specialty Chemicals Company (2024)

The Basics of Textile Sizing – Explained! - Zydex Group - Specialty Chemicals Company (1)

What is Sizing?

Production of ‘quality’ fabric economically and efficiently is key aim of any textile company.Sizing is an intermediate protective process which is done to prepare the yarn for the weaving process. The process of applying a protective adhesive (synthetic/ natural) coating upon the yarns surface is called sizing. This adhesive can be single shot sizing chemical or a blend of multiple chemicals to achieve desired properties.

Advantages of Warp Yarn Sizing in Weaving:

Below are the key advantages of warp yarn sizing prior to weaving.

  1. To bind the yarn by adhering the fibers together and hence improve yarn strength.
  2. To cover outer yarn surface for improving abrasion resistance of the warp yarn.
  3. To lubricate the yarn surface for reducing friction during weaving process by preventing inter yarn entanglement and surface abrasion. This reduction of friction helps to keep the yarn intact and hence better fabric quality.

Sizing Process in nutshell:

  1. Yarn Sizing is carried out by passing the warp yarn sheet through size box containing the pre-preparedsizing chemical. The warp sheet is passed through tension roller, immersion roller, sizing roller and squeezing roller respectively in sow box. This is followed by subjecting the yarn sheet to drying cylinders heated through steam where the water is evaporated from yarn surface and sizing chemical forms a film on same.
  1. Next the yarn sheet is passed over the after waxing roller to coat the sizing chemical film with extra lubricants for hairiness control and ease of weaving.
  1. After drying and after waxing, the warp sheet is split so that the yarns regain their individual identity before they are wound on the weaver’s beam.
  1. Splitting is required because warp sheet coming out of the drying section adhere to each other depending on the efficiency of the pre-drying section. Chromium coated Lease rods split the warp sheet in a systematic manner so that the yarns which are stuck together by dried size are separated.
  1. After the splitting, the warp sheet is finally wound on the weaver’s beam. The warp sheet passes through an adjustable reed which can be expanded or collapsed based on the width of the beam.

Zydex had been pioneer in field of textile sizing. We have a wide range of products for sizing of spun yarn as well as filament yarns.

Zydex had been at the forefront of innovation forpolyester sizingproducts. Today, Zydex has the leadership position in hot water dispersible polyester resin technology for sizing and weaving of polyester multi filament yarn on high speed weaving machines. This polyester based sizing chemicals have been engineered to exactly replace acrylic size and work at lower SPU but more importantly use the same desizing recipe with caustic and soap for desizing with excellent results. Our products form nano-level dispersion that results in outstanding filament-to-filament bonding.

In a similar way Zydex has been catering the spun sizing industry by providing modified thin boiling starches and additives. Along with sizing chemicals, Zydex also offers a complete range of eco-friendlytextile printing solutions, which give excellent functional and aesthetic properties to finished fabrics and garments. For more information on our polyester sizing products and textile printing solutions,
call: 1800-3000-7144

The Basics of Textile Sizing – Explained! - Zydex Group - Specialty Chemicals Company (2024)

FAQs

What are the objectives of sizing in textile? ›

4 Objectives of the Sizing

To improve abrasion resistance of the yarn. To reduce hairiness of the yarn. To reduce generation of static charge for polyester blend yarn • To improve breaking strength of cellulosic yarns.

What is the method of sizing in textile? ›

Sizing is a process of applying a sizing agent to the warp yarn so as to improve the strength of the warp yarn in order to resist the mechanical stress applied to the yarn during weaving. There are different kinds of sizing agents such as polyvinyl alcohol, starch and acrylic-based sizing agents.

How is sizing done in textiles? ›

Sizing Process in nutshell:

Yarn Sizing is carried out by passing the warp yarn sheet through size box containing the pre-prepared sizing chemical. The warp sheet is passed through tension roller, immersion roller, sizing roller and squeezing roller respectively in sow box.

What are the chemicals in sizing clothing? ›

Different types of water soluble polymers called textile sizing agents/chemicals such as modified starch, polyvinyl alcohol (PVA), carboxymethyl cellulose (CMC), and acrylates are used to protect the yarn. Also wax is added to reduce the abrasiveness of the warp yarns.

What is sizing technique? ›

Sizing is the process by which adhesive is coated onto the warp yarn to increase its strength, abrasion resistance, and smoothness. This is achieved by various techniques, depending on the weaving machine capacity.

What are the different types of sizing? ›

Types of sizing | Faults in Sizing
  • Hot melt sizing.
  • Solvent sizing.
  • Foam sizing.
  • High pressure sizing.
  • Electrostatic sizing.
  • Emulsion sizing.
Jan 19, 2021

How is sizing determined? ›

Horizontal torso measurements, which include the neck circumference, the shoulder width, the bustline measurements – over-bust circumference, the full bust circumference, the bust-point separation, and the under-bust (rib-cage) circumference – the natural waist circumference, the upper hip circumference and the lower ...

What is sizing in textile pdf? ›

Defination: Sizing is the process of giving a protective coating on the warp yarn to minimize yarn. breakage during weaving. Sizing is the most important operation in preparing warp yarn for weaving especially with cotton.

How do you calculate shrinkage in textiles? ›

The first step is to take the original size of the fabric, then wash the fabric with normal use and take the reduced size. Percentage value of fabric shrinkage is found by this equation: Original length – Shrinked length / 100 x original length.

What is CMC for textile sizing? ›

Introduction. CMC is a good finishing agent, thickener and sizing agent. CMC can be applied on the gauze, in the process of weaving the protection of the role, to retain a good elasticity and improve the smooth muscle.

What is the least toxic clothing material? ›

Buying organic cotton not only reduces the number of toxins you breathe and expose your skin to, but can lessen the amount of pesticide chemicals released into the water supply when washing your clothes. Other good fabric alternatives to look for are silk, flax, wool, and tencel (made from sustainable wood pulp).

What clothing materials shrink the most? ›

In general, fabrics made from natural plant or animal fibers (wool, mohair, cotton, linen, silk, etc.) will be most likely to shrink, which will be exaggerated when a garment is washed and dried at high temperatures.

What are the objectives of sizing process? ›

Objectives of sizing:

To reduce the chances of breaking or fraying during weaving. To impart wearability to warp sheet. To impart strength to warp yarn. To retain the elongation.

What are the objectives of sizing? ›

Objects of Sizing

To maintain good fabric quality by reducing hairiness, weakness, and increasing smoothness and the yarn's strength. To increase the tensile or breaking strength for cellulose yarn. To increase the elasticity. To remove the projecting fibre.

What is the importance of standard sizing? ›

Having a standard set of sizes spanning all body types would make the shopping experience much easier, as well as more enjoyable and confidence-boosting.

What are the objectives of sizing warp yarns? ›

What is the objective of warp sizing? The ultimate goal of sizing is a better sizing beam, fewer weaving defects, lower number of ends, higher weaving efficiency.

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