Measurement Tools for Machining | Modern Machine Shop (2024)

Measurement tools are used to verify that a part’s dimensions conform to required tolerances. They include calipers, micrometers, gages, CMMs and profilometers.

Measurement Tools for Machining | Modern Machine Shop (1)

Going Hands-On with Heidenhain and Acu-Rite Solutions

Heidenhain and Acu-Rite Solutions are offering several hands-on experiences at their booth this year, as well as internal components that reduce energy use.

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ESSENTIAL READING

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Measurement

How to Evaluate Measurement Uncertainty

Manufacturing and measurement are closely coupled. An important consideration for the use of measurement results is the associated measurement uncertainty. This article describes common metrology terms and provides an example uncertainty analysis.

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Shop Management Software

6 Machine Shop Essentials to Stay Competitive

If you want to streamline production and be competitive in the industry, you will need far more than a standard three-axis CNC mill or two-axis CNC lathe and a few measuring tools.

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Basics

How to Choose the Correct Fixed-Body Plug Gaging Solution

The two types of fixed-body plug gages are both accurate, fast and easy to use. Consider these factors when selecting one for your gaging application.

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Measurement

Rethink Quality Control to Increase Productivity, Decrease Scrap

Verifying parts is essential to documenting quality, and there are a few best practices that can make the quality control process more efficient.

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Basics

How to Calibrate Gages and Certify Calibration Programs

Tips for establishing and maintaining a regular gage calibration program.

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Basics

How to Choose the Correct Measuring Tool for Any Application

There are many options to choose from when deciding on a dimensional measurement tool. Consider these application-based factors when selecting a measurement solution.

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Latest Measurement News And Updates

Measurement

Using Air to Measure Squareness

Though most frequently used for diameter measurements, an air plug and platen can be readily configured to measure perpendicularity.

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Measurement

Zeiss Upgrades CMMs to Support Sustainability

IMTS 2024: Zeiss highlights upgrades to its Prismo family of CMMs, designed to reduce power consumption and support sustainability.

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Measurement

LK Metrology Presents CMMs, Inspection Monitoring Solutions

IMTS 2024: LK Technology is displaying a range of CMMs, laser scanners, inspection monitoring software and more.

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Inspection and Measurement

AIMS Five-Axis CMMs Improve Precision, Efficiency

IMTS 2024: AIMS Metrology showcases a range of five-axis coordinate measuring machines, as well as other flexible metrology solutions.

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IMTS

Western Gage Corp. Announces Air Gage for Measuring Internal, External Diameters

IMTS 2024: Western Gage Corp. features a custom air gage, enabling accurate measurement for toolholders, medical implants andinternal and external diameters amongothers.

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Inspection and Measurement

Understanding New Surface and Profile Standards

Standards for surface finishes and profiles are not static; they change as technology changes or new processes come along that need to be considered.

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Featured Posts

Measurement

Understanding Structured Light Scanning Measurements

Structured light scanning is used to create a digital twin of a manufactured part, but we must understand the measurement reproducibility to best use the data.

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Measurement

Orthopedic Event Discusses Manufacturing Strategies

At the seminar, representatives from multiple companies discussed strategies for making orthopedic devices accurately and efficiently.

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Inspection and Measurement

Correlation Between Contact and Non-Contact Surface Analysis Equipment Is Critical — Until It Isn’t

Understanding the differences between measurement methods means their discrepancies can be explained and used as an advantage to produce better correlation.

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Measurement

4 Ways to Establish Machine Accuracy

Understanding all the things that contribute to a machine’s full potential accuracy will inform what to prioritize when fine-tuning the machine.

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Measurement

Turning Fixed-Body Plug Gages Inside Out

Fixed-body mechanical plug gages provide fast, high-performance measurement for tight-tolerance holes.

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Measurement

Ballbar Testing Benefits Low-Volume Manufacturing

Thanks to ballbar testing with a Renishaw QC20-W, the Autodesk Technology Centers now have more confidence in their machine tools.

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FAQ: Measurement

What is a caliper?

Calipers, which can be Vernier, dial or digital, are versatile tools for basic length measurement. They can be used on the shop floor, in the inspection room or even in the home by hobbyists.

Source: Caliper Tips And Tricks

What is a micrometer?

A micrometer consists of two opposing surfaces, a stationary anvil and a moveable spindle. On most micrometers, these hardened steel or carbide-tipped contact surfaces are flat. However, micrometers can also be equipped with contact tips with unique forms for measuring special part characteristics.

Convenience is one of the reasons the micrometer is often the tool of choice for length/diameter measurements. The basic micrometer provides direct size information quickly, has high resolution and is easily adaptable to many different measurement applications.

Source: How to choose a micrometer that fits your needs

What is a gauge?

Gages are indirect reading instruments. The measurement units live not on the scale but off-site (for example, in a calibration room), and a master or other standard object acts as their substitute. The workpiece is compared against the master and only indirectly against the measurement units. The gage thus evaluates not the dimension itself, but the difference between the mastered dimension and the workpiece dimension. Examples of these comparative gages include an adjustable bore gage, mechanical snap gages or bench stands with dial indicators.

Gages tend to be faster and more accurate than measuring instruments. This is because they are dedicated to a particular size, and over their short range, they produce higher resolution and hence, greater accuracy.

Source: When Gaging Becomes Measuring That Becomes Gaging

What does CMM mean?

A coordinate measuring machine (CMM) is a measurement tool that consists of a motion system, a probing system, a computer and measurement software.

Source: Machining 101: What Are Coordinate Measuring Machines?

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Measurement Supplier Categories

  • Flatness Measuring Equipment
  • Gages, Mechanical
  • Laser Measurement Systems
  • Calibration Equipment
  • Surface Finish Measuring Equipment
  • Gages, Electronic/Digital
  • Coordinate Measuring Machines, Portable
  • Coordinate Measuring Machines (CMMs)
  • Data Collection Devices for Gaging, SPC, etc.
  • Roundness Measuring Equipment

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