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What is capacity utilization rate?
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Why does capacity utilization rate matter?
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How to improve your capacity utilization rate?
Capacity planning is a crucial process for any business that wants to optimize its resources and meet customer demand. But how do you measure how well you are using your capacity? And how do you deal with the inevitable fluctuations and constraints that affect your production or service delivery? In this article, we will explain what capacity utilization rate is, why it matters, and how you can improve it.
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- John Yokley, CSCP Principal Consultant | Certified Supply Chain Professional (CSCP)
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1 What is capacity utilization rate?
Capacity utilization rate (CUR) is a ratio that compares the actual output of a business to its potential output. It shows how efficiently a business is using its available resources, such as equipment, labor, and space. A high CUR indicates that a business is operating close to its maximum capacity, while a low CUR means that there is excess or idle capacity. CUR can be calculated by dividing the actual output by the potential output and multiplying by 100. For example, if a factory can produce 500 units per day but only produces 400 units, its CUR is 400/500 x 100 = 80%.
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- John Yokley, CSCP Principal Consultant | Certified Supply Chain Professional (CSCP)
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One thing that is helpful to me with respect to potential rate is accepting and removing PM's from the equation. You'll need to insure your maintenance team is robust and have optimized their prventive maintenance protocals down to the minute. By accepting this scheduled downtime holistically as "productive time", you are promoting an environment which values proactive measures. The only exception to this is if there is extended downtime due to replacing parts which have been worn or damaged at unplanned rate due to negligence or abuse. Since these parts should be on a replacement schedule to avoid failures in operations, having to take time during a PM now becomes unscheduled downtime and will impact the CUR.
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2 Why does capacity utilization rate matter?
Capacity utilization rate is an important indicator of the performance and profitability of a business. It can help you identify your strengths and weaknesses, as well as opportunities and threats. A high CUR can mean that you are meeting or exceeding customer demand, that you are optimizing your resource use, and that you are generating more revenue and profit. However, it can also mean that you are overworking your resources, that you are facing quality or safety issues, and that you are vulnerable to demand shocks or disruptions. A low CUR can mean that you have spare capacity to grow or diversify, that you are flexible and adaptable, and that you are maintaining high standards. However, it can also mean that you are wasting resources, that you are losing market share or customer satisfaction, and that you are incurring higher costs or losses.
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3 How to improve your capacity utilization rate?
In order to improve your capacity utilization rate, it’s important to carefully balance supply and demand. Align capacity with current and future customer needs, while also taking into account the costs and benefits of increasing or decreasing capacity. There are various strategies for improving CUR, depending on your situation and goals. These include demand management, such as using pricing or marketing techniques; capacity adjustment, like adding or removing resources; process improvement, like eliminating waste or streamlining workflows; and product or service innovation, like creating new products or services or differentiating yourself from competitors.
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I've found out that most companies don't understand there COGS or capacity at all and when it's addressed its like a Der in the headlights.
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